Automotive wire harness assembly line

Applications

Automotive Wire Harness & Cable Compounds

For 105°C rated automotive cable and wire harness insulation, balancing heat resistance, low temperature performance and stable insulation resistance.

Applications

Automotive Wire Harness & Cable Compounds

Automotive wire and cable compounds have to balance heat ageing, cold bend and volume resistivity. TOTM combines high temperature tolerance with low volatility, which suits 105°C rated formulations; where a lower cold bend temperature is required it can be blended with DOS / DOA so that both heat ageing and cold service are covered.

Key performance requirements

ItemDirection and notes
Temperature ratingHeat ageing requirement of a 105°C rated formulation
Cold bendCold bend temperature set by the vehicle service condition
Insulation resistanceVolume resistivity stable before and after ageing
Volatility and odourInterior parts target low volatility and odour

Dosage and processing direction

TOTM carries the main plasticizing load for heat ageing; for cold service DOS / DOA is blended according to the target bend temperature, with the ratio confirmed by cold testing.

Control the temperature profile and residence time during extrusion and granulation so that electrical and mechanical data stay consistent between batches.

Frequently asked questions

How is the temperature limit of TOTM confirmed?

The rating is defined by the vehicle or cable standard and has to be confirmed with ageing data on the finished part; TOTM is commonly used in 105°C rated formulations.

Why blend a cold-resistant plasticizer?

Heat tolerance and cold flexibility come from different plasticizer structures, so blending covers both service directions at once.

Applications

Request 1kg Free Sample

1kg complimentary testing sample dispatched worldwide via DHL / FedEx.

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Applications

Sample policy

Request 1kg Free Sample

1kg complimentary testing sample dispatched worldwide via DHL / FedEx.

  • 1kg sample for compatibility testing in your formulation
  • TDS and COA test data supplied with the sample
  • Reply by email or phone within 24 hours on business days
alice@dobonewenergy.com